Monday, March 9, 2026
Shop Work
Friday, March 6, 2026
Welding Ships
I received my new issue of the Welding Journal yesterday and there was a blurb in the News of the Industry section that Marine Group Boat Works received from the Navy a grant to certify welders for the ship building industry. The graduates from the program will be certified to NAVSEA standards, which I was not at all familiar with. I did a search for the standards and the whole package is 137 pages long. As a former Certified Welding Inspector, I'm somewhat familiar with the certification process, at least as far as the American Welding Society Structural Steel D1.1 code goes. The American Bureau of Shipping code is quite similar in its requirements as is the Canadian Structural code. The Canadians offer reciprocity to American welders with the D1.1 certification. Also, when taking the CWI exam, you can use the AWS code book or the API book. So regardless of the code you would be certified to, there are a lot of similarities.
Keeping our discussion here to just stick welding, more properly known as Shielded Metal Arc Welding, the process has to be certified first thing. This starts with the electrode grouping and material grouping. E6010 and E7018 electrodes are in the same group, so they can be used either individually or together on the same weld test. Likewise, a material such as 1020 or A36 can be used. The code book specifies material thickness, edge prep and weld position. After the weld is completed, the parameters are recorded and the test plate has "coupons" cut and bent. If all goes well, the test is then used to certify individual welders.
The NAVSEA test is basically the same for mild steel but the plates are all subject to ultrasonic or radiographic testing. The welders must retest every three years or after a three-month layoff. Because ships use a lot more material types than just mild steel, the code lists most every other material and welding process that is required in shipbuilding, as well as requirements for groove welds and fillet welds, pipe welds, inspection and record keeping requirements.
Obviously there's a lot required for an individual and their employer to maintain NAVSEA certification. The article mentions Marine Group Boat Works has a 92% retention rate, so I would think the working conditions, wages and fringe package are good. I went to their website but didn't come across anything as far as employment.
It is good to see the Navy is addressing the issue of bringing more qualified people into the welding trade in order to build and maintain their fleet. $633,005 seems like just a drop in the bucket if they are really serious about remedying the situation. However, things might be changing.
John C. Phelan
Secretary of the Navy
The Honorable John Phelan was sworn in as the 79th Secretary of the Navy on March 25, 2025. Secretary Phelan oversees the well-being, readiness and development of nearly one million Sailors, Marines, reservists and civilian personnel in the Department of the Navy and manages an annual budget of $263.5 billion and balance sheet assets totaling $922 billion. His departmental priorities focus on strengthening shipbuilding and the maritime industrial base; fostering an adaptive, accountable and warfighting culture; and improving the health, welfare and training of our people.
I wish the Honorable John Phelan all the best. It's not going to be easy to erase that thirty-year backlog on fulfilling the contracts for new submarines.
Tuesday, March 3, 2026
Long Neck
I finished the bike radiator job Sunday afternoon. A little tricky but not near as bad as I thought it would be, especially after struggling with the radiator itself. The piece I machined up to make the transition worked as designed. I did get a little melt thru on the inside of the top piece, so I chucked it up in the lathe to clean it up before welding the completed part onto the pipe. Hopefully everything works, because I'd just as soon not have to fiddle with it again. However, I'm pretty happy that I'm still capable of doing this type of work.
Sunday, March 1, 2026
Where Have All the Flowers Gone?
More death and destruction started yesterday - when will they ever learn? If this is going to be the start of WWIII, I don't want to play.
A shot of the bike radiator with the heat sink putty applied. I had to work some water into it first, but it did the job.
Not the prettiest job ever but it should work. There's a couple of spots that look a little iffy. The one on the bottom is a crater, not a hole. The other spot by the outlet might actually be a leak. I had one hell of a time getting things clean enough to weld. I sanded off the radiator tank with a flap wheel, hit it with some emery cloth, wire brushed it, and rinsed it off with some aluminum cleaner. Once the heat sink putty was on there I couldn't wire brush it any longer. Being able to brush it would have been a great help. The aluminum tank has been anodized, and I thought I had all of that removed but most of the trouble might have been coming from residual anti-freeze inside the tank or grit embedded from the abrasives. Anyway, it's done. I'm going to check it over real well today when I attempt to weld the filler pieces together. Hopefully, I'll be able to get that done with a minimum of struggle, but I doubt it.
Saturday, February 28, 2026
Aluminum Work
Friday, February 27, 2026
Brain Health
I received an email from the Michigan Brain Study group of which I'm a member the other day. Nothing much exciting in it, mostly just an update for those of us involved. However, it mentioned there was an article in Welder magazine about the study with a link. The study itself is looking for commonalities between the environmental factors in welding, fabricating and metalworking occupations and brain issues such as dementia and ALS. The study is still looking for volunteers, by the way. Read the article if you get a few minutes. It just might spur you to volunteer, which in turn may help all of us metal workers with a better future as far as our brain health goes.
Thursday, February 26, 2026
Pluggin' Away
Monday, February 23, 2026
Update
It seems the video about the safe deposit boxes was bogus. I did a bit of searching and came up with nothing in the way of confirmation. I talked to my financial advisor on another matter and then asked him about it. He hadn't heard anything. Surly sent me an email and called BS on the thing saying it was AI generated fearmongering.
So, sorry if I sent anyone down the wrong track. However, at this point, nothing would surprise me with the banking industry.
The Time Has Come
If you have a safety deposit box at the bank, the time has come for you to watch this here, and do it before March 1st.
The video is about 25 minutes in length but definitely worth watching the whole thing. I didn't look for anything else to verify it, but I've watched a couple other videos by the author and he seems to be very well informed and legitimate. And if you're as paranoid as I am, this will take it up another notch. I try to avoid much in the way of politics, but once again I say, follow the Constitution and keep your hand out of my pocket. Simple enough.
Sunday, February 22, 2026
Parts
The heat sink putty isn't really putty at the present time. I took the cap off and it's not quite hard as a rock, but it's going to take a little work to get it useable. I put some water in the jar and "stirred" it up. If I can't get it pliable, I'll send it back and try something else. Regardless, I'll work on cutting off the two pieces of the radiator and make the patches and the transition piece for the filler neck.
Saturday, February 21, 2026
This & That
Thursday, February 19, 2026
False Spring
Wednesday, February 18, 2026
Trials & Tribulations
After posting the Little Feat cut the other day, I figured another one off the Waiting for Columbus album wouldn't hurt. And, of course, most anything by the Band is always good, especially if the second shooter on the grassy knoll is doing the vocals - you had to see the movie to get the reference.
I went on a search mission yesterday for a couple of items. First up was the heat absorbing paste for the motorcycle radiator job. They put up a plumbing supply within walking distance of me over the summer, so I was hoping to get lucky there. However, not only did they not have it, the counterman had never heard of it.
Next up was the hardware store for a couple of clevis pins for the shift linkage on the trials bike. I needed two 1/4" dia. x 1" long. They didn't have any short ones, but they did have a couple 2" long that had a series of holes for the cotter keys so they could be cut to fit. That works but the little darlings were $2.99 each - ACE = Always Costs Extra.
After fitting up the shift linkage I started looking for the coil and plug wire. I couldn't find either one of them. The coil that was on the bike I put on the tractor when I was having trouble with the spark a few years back. The coil wasn't the issue, so I just left the bike coil on the tractor and put the other one heaven only knows where. Likewise, the plug wire. I'm going to take another look around for them but if the coil doesn't show up soon, I'll just order another one. I bought new plug wires for the Sportster, so I can use one of the old ones for the trials bike. It'll all come together one of these days.
Monday, February 16, 2026
Bike Stuff
Thursday, February 12, 2026
Music, Medicare & Motorbikes
Wednesday, February 11, 2026
A Day in the Life
Started the day off with a haircut and ran the truck through the carwash while I was out.
Next up, a late breakfast. then cleaned out the cab of the truck.
The wife's car had a low tire light show up last week. I had aired up that one but yesterday I went around all four and got them up to spec. Put some air in the rear tire of the Himalayan while I was in the neighborhood.
Straightened out a few things in the garage and swept the floor.
Took the garbage can down and got the mail.
Saturday, February 7, 2026
Red Dot on the Can
However, on one of the reels the other day the owner, Sherwood, was talking to a distributer of PB Blaster and during the conversation I learned what the little red dot on the top rim was for. That indicates the location of the feed tube inside the can. Depending on the position of the can when spraying, position the dot so the juice will be picked up in the tube, then rotate the nozzle to spray where you want it to go. Rather clever. I'm just surprised it took me 75 years before I learned the secret of the red dot.
Wednesday, February 4, 2026
Welding, Leather Work & Medical Care
Monday, February 2, 2026
Movie Day
The weather's still too cold for me to venture out to the shop, so I've been feeding logs to the fireplace and ridin' the recliner. Yesterday the day started with Noir Alley on TCM and then it was cowboy movies (photo above is the Duke and Charlene Holt from Eldorado) until I switched back to TCM when Cooley High came on.
Thursday, January 29, 2026
Pickin' & Grinnin'
Cold day again yesterday. I checked my little Chinese thermometer about 7:30 in the morning and there was not a single degree to be found anywhere. However, since I've lived most all my life here in northwest Indiana, I can deal with it. I try to get out every day to get a little sunshine and to get my body acclimated to the cold while dressed in layers. Warm hat, gloves and boots, and now a balaclava for sure. Since I had my cataract surgery a couple of years ago, I don't need my glasses for distance vision so I can cover my nose with the balaclava or a scarf and I can see without fogging up my glasses. That came in plenty handy when I was running old Allis down the lane the other day. She started right up, but it took a bit of warming up before I could get her moving, but move we did.
I saw this one at The Daily Timewaster the other day. The guy with the FFA jacket looks a lot like my older brother when he was a young man. I don't remember him with a cowboy hat but he would have fit right in with the rest of the cowboys.
He and I were both in FFA back when it was Future Farmers of America. They dropped the Future Farmers from the name in 1988 and it became The National FFA Organization. When I was working at the high school I judged a few contests for them. When I was in high school I participated in several contests - I was the number one chicken judge in the whole county. I never had an opportunity to put that on a resume, but I'll be able to include it in my obituary. I still have my FFA jacket, by the way. No way I could squeeze into it now. I'd outgrown it before I graduated.
Monday, January 26, 2026
Winter for Real
Friday, January 23, 2026
Tire Pump
Tuesday, January 20, 2026
Editorial Report
Not exactly seasonal, since summer's somewhere roughly five months distant, but since it was 3 degrees this morning with a windchill of -27, I figured this one was better than North to Alaska.
A couple of interesting editorials in the current issue of The Epoch Times. First up was an article by Jeffrey Tucker addressing childhood vaccines.
In 1980, American children following the Centers for Disease Control and Prevention immunization schedule received 23 vaccine doses in seven shots against seven different diseases, plus four polio vaccine drops.
1n 2024, the recommended number had risen to at least 84 vaccine doses in at least 57 shots for 17 diseases, plus the RSV monoclonal antibody immunization for a total of 18 diseases.
And all the drug manufactures have been indemnified, so no way anyone can file a claim against them if something goes haywire.
Article number two was by Mollie Engelhart entitled "If 77 Percent of Young Men Are Unfit to Serve, Who will Work the Land?" She relates several reasons why young men are unfit to serve - the usual suspects of drug use, obesity, poor physical and mental health - which also keeps them from doing the demanding work a farm requires. However. what really hit home with me was this: "So if we no longer have men who can farm or fight, a final question must be asked, one we've been avoiding: Who protects the women and children?"
There's something to think about. And since things aren't looking all that rosie in the future, you might want to check out Auguson Farms and stock up on some shelf stable emergency food. They've got a good sale going on but you'll need to hurry. Now would also be a good time to take a look around you to see who's going to take care of your women and children.
Monday, January 19, 2026
Couple O' Tunes
This ain't me. I'm doing fine in spite of the recent cardiac event. The new hardware I ordered for the trials bike should be here tomorrow, meaning I'll be able to drop the motor in it as soon as I get an extra set of hands. Currently working as a domestic, so I'm not sitting on my keister the whole time. No way I'm working outside in single digit weather anyway unless it's an absolute emergency.
I ran across this tune recently while looking for something else. In light of the recent mayoral election, things sure as hell ain't what they use to be in the Big Apple.
Working on the basement shop a little and trying to decide what to do with some of my books. I rarely read a book twice and I've run out of shelf space, so time to thin the herd - same goes for a lot of my other stuff as well.
Sunday, January 18, 2026
Just Milling About
Thursday, January 15, 2026
Indiana Winter
Snow day yesterday. I got a weather warning on the phone about the time I was ready to head out to the rec center. I bailed out and I'm glad I did. Even though it's just a short hop to the rec center, they weren't kidding about the snow and white-out conditions. I had to go uptown to the family doctor later. The roads were kind of hit or miss - some clear spots, some icy spots and some next to the open fields that were drifting. Nothing unusual for winter in northwest Indiana. Lots of pileups on the interstates in the morning according to the radio reports and I received a notice that the college would be operating virtually after 2:00.
Now that the old Allis is operational again, I'm pretty well set for the winter weather. It was warm on Tuesday, so I fired up the log splitter to add to the firewood pile. The propane supply is good for both the house and the shop. The pantry and the freezer are loaded up. However, it's not possible to foresee everything that could go wrong. We had a huge rainstorm last week. Lots of rain, 50 mph gusts and some lightning. Don't know exactly what happened but one of the garage door openers quit working after the storm went through. Still need to troubleshoot that one.
I was going to put the motor in the trials bike but decided it was a little too heavy for me to tackle on my own. I need to arrange a workday with the grandsons to tackle that, getting the hydraulic cylinder under the dump trailer and a few other items I need some extra muscle for. Plenty of other things to work on in the meantime.
Monday, January 12, 2026
Carl Perkins
Saturday, January 10, 2026
Hello Dolly
Thursday, January 8, 2026
Architecture
Not much happening on the home front. Getting caught up on some chores, paperwork and getting a good start on the exercise program. Also trying to limit my exposure to world and national news - too much of that's not good for a cardiac patient.
Since it's warm this week, my welding student is coming this afternoon to finish his MIG section on his paddle wheel. I've got a little lathe job I can work on while he's welding. He's a big strappin' young guy. Maybe have him give me a hand putting the motor in the trials bike while he's here.
Monday, January 5, 2026
Got to Give it Up
I don't have any idea what in the hell is going to happen this year but it's starting off with some pretty serious fireworks. Shooting some drug boats out of the water is one thing, but "kidnapping" the top dog of a foreign country and his wife is something on a whole other level. But our president says we'll run the country for a while until we can figure out what to do with it. I'm assuming that means until we can take control of the oil - but what do I know. I'm just a welder.
And a welder with a cardiac condition at that. However, I haven't completely lost my sense of humor yet. I thought the above was humorous and rather timely. Actually, I can think of several scenarios worse than a game of charades, but not too many places to have one better than I've done.
I'm going to the rec center this morning to do some walking and a few light exercises. It's time to get back on a regular program of exercise and diet. Also, it's supposed to be unseasonably warm this week, so I'll be getting back in the shop. Maybe fire up the log splitter as well. I've got some catching up to do but I need to use a little common sense. I haven't done anything in a month, so even if I hadn't had the grabber, I still would need to ease back into things.
During my month of riding the recliner, it would have been a good time to put together the plan for the year but the best I could come up with was do something productive every day and don't start any new projects. Actually, for a guy with some sort of attention deficit, probably as good a plan as any.
Thursday, January 1, 2026
Felice Anno Nuovo































