Welding Ships

 I received my new issue of the Welding Journal yesterday and there was a blurb in the News of the Industry section that Marine Group Boat Works received from the Navy a grant to certify welders for the ship building industry. The graduates from the program will be certified to NAVSEA standards, which I was not at all familiar with. I did a search for the standards and the whole package is 137 pages long. As a former Certified Welding Inspector, I'm somewhat familiar with the certification process, at least as far as the American Welding Society Structural Steel D1.1 code goes. The American Bureau of Shipping code is quite similar in its requirements as is the Canadian Structural code. The Canadians offer reciprocity to American welders with the D1.1 certification. Also, when taking the CWI exam, you can use the AWS code book or the API book. So regardless of the code you would be certified to, there are a lot of similarities.

Keeping our discussion here to just stick welding, more properly known as Shielded Metal Arc Welding, the process has to be certified first thing. This starts with the electrode grouping and material grouping. E6010 and E7018 electrodes are in the same group, so they can be used either individually or together on the same weld test. Likewise, a material such as 1020 or A36 can be used. The code book specifies material thickness, edge prep and weld position. After the weld is completed, the parameters are recorded and the test plate has "coupons" cut and bent. If all goes well, the test is then used to certify individual welders.

The NAVSEA test is basically the same for mild steel but the plates are all subject to ultrasonic or radiographic testing. The welders must retest every three years or after a three-month layoff. Because ships use a lot more material types than just mild steel, the code lists most every other material and welding process that is required in shipbuilding, as well as requirements for groove welds and fillet welds, pipe welds, inspection and record keeping requirements.

Obviously there's a lot required for an individual and their employer to maintain NAVSEA certification. The article mentions Marine Group Boat Works has a 92% retention rate, so I would think the working conditions, wages and fringe package are good. I went to their website but didn't come across anything as far as employment. 

It is good to see the Navy is addressing the issue of bringing more qualified people into the welding trade in order to build and maintain their fleet. $633,005 seems like just a drop in the bucket if they are really serious about remedying the situation. However, things might be changing.

John C. Phelan
Secretary of the Navy

The Honorable John Phelan was sworn in as the 79th Secretary of the Navy on March 25, 2025. Secretary Phelan oversees the well-being, readiness and development of nearly one million Sailors, Marines, reservists and civilian personnel in the Department of the Navy and manages an annual budget of $263.5 billion and balance sheet assets totaling $922 billion. His departmental priorities focus on strengthening shipbuilding and the maritime industrial base; fostering an adaptive, accountable and warfighting culture; and improving the health, welfare and training of our people.

 I wish the Honorable John Phelan all the best. It's not going to be easy to erase that thirty-year backlog on fulfilling the contracts for new submarines.