Thursday, November 20, 2014
I gave myself a welding test the other day. The college changed the format of the class I'm teaching and a welding cert is included as part of the class instead of a separate certification class as it has been in the past. Now the completed plates will be sent out to another campus that is an Accredited Testing Facility. I gave my students a similar test to help prepare them and during the critiquing of the plates, a couple of the students said I should do one. The above photo is the result. There's one little spot on the root bend coupon - probably where I changed rods - but it's a keeper just the same.When I was at the high school I used to do an open butt in the vertical position every year, just to keep my hand in. No practice, just tack the plates together and go. Passed everyone of them for at least the last twenty years. This one was in the flat position (1G) with a back-up strip - the easiest stick certification there is.
I think I'm going to try the open butt vertical (that's a 3G, to be precise) next. Since it's been a couple of years since I left the high school, I might do a practice one. The inverter power sources run a little bit differently than the old rectifiers I'm used to. The voltage is a bit lower and the rod has more of a tendency to stick when you hold a short arc like I tend to do when welding vertical. I've been working on changing my technique a bit but since I passed my first welding test 44 years ago, the habits are pretty much ingrained. If I decide to follow through and take the test, I'll post the results either way. We're on break most all of next week, so may take me a little while.
On a related subject, the American Welding Society weekly e-mail had an article dealing with the skilled trades shortage. Here's an excerpt:
"Houston suffers from a severe shortage of so-called middle-skill workers, people like welders and machinists doing jobs that don't require college degrees but nonetheless pay good salaries and benefits. For example, petrochemical workers in their 20's fresh out of two-year programs are routinely taking home more than $100,000 a year.
Employers face such serious recruiting problems, business leaders earlier this year launched a program called UpSkill Houston designed to drive more workers into those middle-skill jobs. JPMorgan Chase, which has committed $5-million to workforce training Houston, just issued a Houston Skills Gap Report estimating the area already has roughly 1.4-million middle-skill jobs and predicting it will add 74,000 new middle-skill jobs a year between now and 2017.
Driving much of the demand is a projected explosion of construction in the petrochemical industry. An estimated $80-billion is expected to be spent on more than 120 petrochemical facilities around the Houston Ship Channel in the next few years, leaving industry leaders worried about where they'll find enough qualified workers."
The article mentions the fact that Houston has many people without even a high school diploma or a GED but that shouldn't stand in the way of getting the skills training to get one of the middle-skill jobs. I've been to Houston a few times and I never saw it as a place paying exceptionally high wages, so if you're knocking down $100K, I'm thinking you're putting in a lot of hours and Houston weather can be miserable in the summer time. But $100K is $100K. That's not the kind of money I made as a school teacher but they gave me the job I asked for, so no complaints.
If, however, you're looking to make the big money, the jobs are out there but they require a real good command of the trade - pipe welder/fitter, pressure vessel experience, etc., so get yourself into a trade school or an apprenticeship program. To get an idea of what's out there and what they're paying, check here.
Tuesday, November 18, 2014
|Photo From Here|
Not much going on around here for the next couple of days. According to the Weather Channel it's currently 13 degrees with a windchill of -5 and the forecast is for continued cold until the weekend. Somehow or another the TV remote came up missing on Sunday, so it looks like it's time to catch up on some reading and maybe get around to cleaning up the basement workbench. While I'm down there I should blow the cobwebs off the bike and spend a little time on the trainer. I don't mind exercising - in fact, I enjoy it - but treadmills and bike trainers just don't do it for me. I should put my speed bag platform down the basement and hang up a heavy bag down there. Those I'd use. I need to start doing a little strength training again, as well. Sarcopenia, don't you know.
I saw where the entire US is having below freezing temperatures, even Hawaii. Stay warm, look after your pets and look for the uptick in the birth rate next August.
Posted by Shop Teacher Bob at 7:16 AM
Saturday, November 15, 2014
|Sorry, no photo credits available for any of the above|
Too cold to work outside and since I had some work to do on the computer, thought I'd clean up the hard drive a bit. So here are a few of my favorite things before I hit the delete button: motorcycles, black & white photos of girls, girls on motorcycles (whether color or B&W), metalworking, boxing, and travel. Good to be somewhat multi-dimensional I suppose.
I received an e-mail from Cosmos (the outfit I went to Europe with last year) containing some new travel trips for 2015. I just might have to work a little longer so I can do this one. There was an article about money buying happiness in the Wall Street Journal the other day. They compared the purchase of a thing such as a fancy car versus an experience such as a trip to Europe. You would think because a thing is a tangible item you can see and touch it would buy more happiness. Not necessarily so, according to the article. I'd have to agree. Nothing I own can compare with my travel adventures. So I guess money can buy happiness. Time to start a new travel jar.
Took the brake drum/sprocket assembly off the rear wheel the other day. I started sandblasting it but was having an issue with condensation in the air line plugging up the gun due to running the line into the non-heated part of the shop. Looks like that will have to wait a bit until it warms up. Maybe next weekend.
My buddy Jimmy is now promoting wrestling. I took the grandsons to check out the show last night. Like all professional wrestling, pure cornpone. Pretty much had all the bases covered though - garbage cans, folding chairs, smack talk and Chuckles the Clown, but you would expect that from an outfit calling itself Acme Championship Wrestling. He's putting on a boxing show next weekend. I'll be working that one.
Thursday, November 13, 2014
|Photo From Here|
The American Welding Society's weekly newsletter had a nice little write up on apprenticeship programs in South Carolina. Several German companies have set up shop there and they've brought their apprenticeship programs with them. Other companies are now following their lead and starting their own programs as well. A young man or woman can start in the program when a Junior in high school and start receiving checks right away. You can read all the particulars here.
I got the backing plate for the Sportster painted - shiny like a mirror. Now I need to fix the threads on the swingarm where the chainguard bolts on, do a little clean and lube on the brake parts, and then I can put things back together. I should really take a look at the rear brake drum/sprocket assembly and figure out how to get some fresh paint on that as well.
Ricky Noot has an interesting post up about reading obituaries and then judging how the people have spent their lives. I rarely read the obits, other than the ones in Time magazine, but I do tend to judge people on how they spent their time on this earth. He uses the "shot from a cannon" or "squeezed from a tube" scale based on a quote from Evel Kneivel. Interesting perspective. My own personal philosophy is, given the opportunity to reflect on my life while on my death bed, I'd like to have all of my regrets for things I did do in my life, rather than those I didn't. That being said, I think I'm much closer to the shot out of the cannon end of the spectrum than the squeezed from a tube end. However, I learned last week within an hour of each other of the unfortunate passing of two of my former students. Both nice young men, both right around the age of thirty, and both of them, unfortunately, never able to be shot from the cannon. About an hour after I heard of their passing, the Missus informed me of a another former student who had managed to get himself arrested. While that lifestyle may get him classified as shot from the cannon some day, I would think there's an unstated but understood idea that you will be for the most part judged on the positive accomplishments, unless you go all in that is. Bonnie and Clyde? Definitely shot from the cannon. Being a common crook? Just one in a million.
Hearing of the passing of the two young men certainly put a damper on my day, but nothing, nothing at all like what their families and friends have to deal with. Life is just so precious. Damn shame to be cut down in your prime. Rest in peace, boys.
We only get one chance at this life. There are no practice runs or do-overs. Make yours a life well lived.
Posted by Shop Teacher Bob at 6:34 AM
Tuesday, November 11, 2014
|Photo From Here|
|Photo From Here|
I've been to many of the Civil War battle sites, and the many statues commemorating the soldiers and their sacrifices are really amazing. I've been to Arlington National Cemetery. Cuzzin Ricky and I visited the WW II Museum in New Orleans when we went down there on our train ride a few years back. It too is quite the place, but as far as I'm concerned, nothing compares to the War Memorial in Indianapolis. Not quite sure what it is about the place but it touches me deeply. The memorial building is an absolute stunner - the corner stone was laid by General Pershing. It's one of those buildings that you know there will never be another one like it. Sort of the building to end all buildings to remember those who served in the war to end all wars.
On the other end of the campus is the national headquarters of the American Legion. Another beautiful building which just happens to be across the street from the Tyndall Armory, host site of the Indiana Golden Gloves, a place I've been more times than I can remember. The armory is named after Major General Robert Tyndall, a highly decorated WW I veteran and, later, mayor of Indianapolis.
If you're ever in the Circle City, here in Indiana, do yourself a favor and check out the War Memorial area. It keeps the memory of those who served and the sacrifices they made alive. Today, and everyday, let's remember all of those veterans and their families.
Posted by Shop Teacher Bob at 7:22 AM
Monday, November 10, 2014
It's never good when your chimney is surrounded by scaffolding. The masons have it torn down to the roof line now, plus they've cut a corner out to repair some water damage. Looks like all the flue liners are bad, so that's going to cost a bit more than I bargained for. There goes the down payment on the Jag.
The news this weekend wasn't all bad. I got the backing plate pulled off the Sportster. Here's the before photo above.
And here's the after. First time I used the blast cabinet. I filled it up with glass bead, turned on the vacuum and away I went. The vacuum worked well, as did the lights I added. Pretty happy with that. Now I have a bit of a quandary, however. I stuck the newly blasted backing plate back on the rear wheel to see how it looks and, while it looks better than before, I'm not so sure I like the plain aluminum look. I could polish it up but I think I'm going to repaint it gloss black to match the swingarm and sheet metal. I've got a new chrome lever and actuating rod for it. I think the black will set off the chrome nicely. If I don't like it, I can always blast the paint off again.
Since I had the bead blaster up and running, I figured I'd also blast the paint back away from the weld zone of an aluminum piece I need to repair for a guy and then I'd prep and weld it. The first part of the operation went well but not the grinding of a weld bevel around the break. When I retired I think I left my die grinding bits at the school. I had a couple for grinding aluminum but I don't have any at the house here. Or if I did bring them home, I can't find them now. Either way the end result is the same. No go on the aluminum bits. I do have a few other bits so I made a organizer out of a piece of one - by and a plastic baby wipe box. I'll order in a few more bits and I'll be all set.
I managed to catch up with the gas man Saturday. He hooked me up with a tank for the new heater. When I told him what I was working on, he was already aware of it. Apparently, someone in the office pulled up the blog and showed him. Thanks John and best wishes on your retirement.
I've got the tank outside of the shop, so I think it would be best to pipe the gas into a shut off valve that's inside the shop. I also need to make a bracket or something to hold the tank upright. Nothing too tricky on either of those but I want to get it done sooner, rather than later. Cold weather's on the way.
Have a good week.
Friday, November 7, 2014
Surly and I were e-mailing back and forth a bit and I mentioned I need/want a couple more pieces of equipment, specifically a sheet metal brake and a drill press for woodworking. The Boss 16 box and pan brake would be just the ticket for anything I would ever do, sheet metal wise. 48" wide and 16 gauge capacity. Plenty big enough to finish the tin work on the VW and the old Plymouth coupe that's been sitting around here for decades. Woodward Fab and Dagger Tools both carry the brake for $1200.00 plus shipping. Be a nice addition to any cycle or hot rod shop, or more specifically, my shop.
Grizzly radial arm drill press - just the thing for a wood butcher like myself. With the radial arm feature the head can be rotated and extended out to a 17" swing. Price is about the same as the set of tires I priced the other day for the little clown car. As I told Surly, if I was going to stay home I'd just order the drill press. However, in addition to the new skins for the car, the masons are currently at work on the fireplace chimney and I'm pretty sure they're going to want to get paid. For what that's costing me I could have bought both pieces of equipment and had money left over. Not a big deal. It's only money and the college will give me more. Unfortunately, just not all at once. And that's why I have to buy tires. Always somethin' now, ain't it?